Customised solutions

Our Engineering Services


 

Individual vehicles according to your specifications

During theatrical performances, a certain amount of flexibility may be required to keep the audience enthralled. In addition to our specialisation in the development and manufacture of the Orbiter for the theatre and event industry, we also plan, design and manufacture individual vehicles according to your specifications.
 


Tailor-made modular solutions

We can offer you tailor-made modular solutions without losing the flexibility of use for your future projects.

For example :

- Construction and assembly of stage wagons according to your specifications of length x width x height

- Adding non-motorised platform segments with super-smooth running castors

- Utilisation of the stage wagon batteries for external power consumers, e.g. light & sound

- Adaptation of axle configuration to your load and floor conditions

- Adding scissor lift assemblies and so, so many more …


Further options:

Increase through support axles and master/slave systems, e.g. 12t


 

Payload increase

Mecanum Orbiter S

Mecanum Orbiter S-system
1 t / 2 axles

Mecanum Orbiter System

Mecanum Orbiter S-system
1.5 t / 3 to 4 axles

Mecanum Orbiter M System

Mecanum Orbiter M-system
2.6 t (towing 10 t)

In our house we have two machine ranges, one has a wheel diameter of 190 mm, the larger one is with 300 mm. Starting with the smaller size, our Orbiter S carries 1000 kg of payload. The advantage is that we can use 24 V DC as the operating voltage and all component sizes are still small enough to fit into the 1 x 1 m frame size of the Orbiter. This limit is broken once you have more than 1000 kg to move. In this case we will increase the frame size and add additional axles with wheels that do not necessarily contain a motor. This makes it possible to still use the 24 V DC while increasing the payload.

To increase the payload further, we recommend to use two or more Orbiter S that move as one - Master/Slave compound system. This can be done until you connect 8 Orbiter that are redefined as one!

Naturally, this approach has its limits too. If you envision larger payloads in general, you might start with our larger wheel diameter. This is the Orbiter M as our standard vehicle and can be enlarged in the same way as the Orbiter S: We can change the frame size to assemble additional support wheels, and you can finally use the Master/Slave technique to build a compund vehicle of up to 8 Orbiter M. Imagine what a large structure can be moved seemlessly and omnidirectionally!

And to take versatility to the extreme, you can also use combinations of M and S orbiters together to create a composite vehicle.

See here: https://www.youtube.com/watch?v=iu9sfQWceIk


Axle options

Mecanum Orbiter S
Mecanum Orbiter System
Mecanum Orbiter M System

Each Orbiter S axle has 8 positions to mount the damper elements. Use the 4 outer positional option for stiff movement over high-quality, flat surfaces. If your floor conditions are not optimal, you can change the mounting positons to the inner 4 on the axles. That does not require surfaces with high planarity, it will enable better oscillation of the axle to take irregularities into account.            

Sometimes, however, one needs a regular pendulum axle to account for even worse floor conditions. In our industry projects we developed such an axle with the mounting position centered in the frame. This is easily assembled in our Orbiter S too, for communication of such needs please ask our Technical Support.    


Construction experiences

Customised vehicles – designed to meet your requirements

We develop and manufacture vehicles that are tailored precisely to your individual requirements. From the initial idea to the ready-to-use vehicle, we offer comprehensive design services from a single source. 
Our strength lies in holistic development: mechanical design, electrical design and the integration of additional equipment and special features are precisely coordinated. Whether special superstructures, complex interfaces, customer-specific controls or the integration of external systems – we implement your wishes in a technically sophisticated and practical manner.

The focus is always on functionality, safety and cost-effectiveness. Close coordination with our customers results in solutions that are not only technically impressive, but also offer real added value in everyday use.

Your requirements are our benchmark – we design vehicles that fit.

Mecanum Orbiter - Technical sketch

Technical sketch

Mecanum Orbiter - Technical design

Technical design

Mecanum Orbiter - Visual appearance

Visual appearance